SCADA is supervisory control and data acquisition. It is a device that applies to the telemetry and data acquisition combination. This consists of collecting information, moving this back to the control center, conducting the requisite analysis and control and then showing it on a number of display operators.How Manufacturers Solve Business Problems using Internet of Things (IoT)
The IIoT is designed to connect large manufacturing companies smartly. The IIoT consists of a multitude of communications software-connected devices. The resulting devices can track, capture, share, interpret and act on information instantly to intelligently change their behavior or environment without human intervention.
Has SCADA had its day with the advent of IoT?
Actually, its main objective is to standardize the sensor network, as well as mechanisms for data collection and aggregation. With the implementation of this disruptive technology, conditions like scalability, Data Analytics came into existence. Skip to content Instrumentation. April 3, March 12, March 6, December 19, December 7, November 14, November 9, November 1, October 28, October 22, Sivaranjith News Reporter Instrumentation Engineer.
Industrial Robots Design, benefits of robots. Be Part Of Our Community. Join Us.They have shared their experiences with businesses from various industry verticals, and have jotted down the concerns of particular industry sectors. When using SCADA systems, integration of devices that are created by different manufacturers is not easy. Sometimes, even when the devices are from the same manufacturer, it is a challenge to use them interchangeably if their version varies.
SCADA systems lack the much needed interoperability, which is a mandate for developing seamless programmability for devices and sensors. Additionally, they require a horizontal platform that can operate across various devices irrespective of their vendor or version.
On the other hand, the IoT ecosystem relies heavily on the concept of interoperability. The main focus of Industrial IoT is to enable communication across a range of devices, regardless of their model or maker. IoT uses protocols such as MQTT to make it possible to communicate across different devices throughout the entire system. With SCADA systems, businesses can store data only to a certain extent, after which that data will be overwritten by more recent data.
This implies that in order to store more data, companies need to invest in extra servers with higher capacities. Also, when it comes to software licensing or getting additional features, SCADA users have to buy separate licenses for additional services and have to regularly pay for upgrading the system. The Industrial Internet of Things can considerably reduce the hardware and system ownership costs for companies, while also eliminating the need for software licensing and upgrading by using cloud services.
While working with SCADA systems, companies have limitations in analyzing historic data and then make sense out of it. It does not focus on collecting or analyzing the data that businesses are generating on a daily basis. The data in SCADA does not bring much value to the company or does not provide any help to the decision makers of the business, because this data does not reveal the contextual information of the datasets, making it harder to understand.
The Industrial Internet of Things collects and stores data from every business process and then applies big data processing and machine learning algorithms to predict efficiency and potential outcomes.
With understandable insights from IoT, companies gain the ability to minimize sudden equipment failures, predict maintenance needs, and get higher outcomes from their existing assets.
Internet of Things and SCADA: Is One Going To Replace The Other?
A SCADA system may leave out crucial information from various devices, as the system is not storing or analyzing data.
The reason behind not connecting devices is system performance and security, as the number of users increases, the bandwidth required to function also increases, thus increasing the overhead cost for the company. On top of this, with SCADA systems, it is remarkably difficult to get perceptive reports from a centralized system for devices that are located at remote locations.The Internet of Things has brought the industry at a tipping point for its technological adoption.
They also wonder if IoT will render these obsolete or they can work in tandem to gain more results. Data collected over a period of time across the plant s helps in benchmarking, build comparative models, and drive strategic decisions. IoT also enables connectivity with heterogeneous hardware ranging from legacy to cutting edge, that is connected with separate protocols across different lines. The power of an enterprise to be truly connected can be only realized completely if its people, processes, data, and things can be connected in an intelligent way.
ERP software is a backbone of all-pervading data within an enterprise. But without the power of analytics engine and the flexibility provided by IoT, ERP just remains a large chunk of transactional data. Whereas ERP is useful in providing a picture of the current situation, IoT can be instrumental in providing the root causes and actionable for the way ahead.
Processes can become leaner, with a larger share of them automated to reduce trivial manual work. Data gathered in ERP system can be cleaned, collected on the cloud and analyzed in real time.
With the advent of IoT and the sheer volume of the data it pulls in the ecosystem, MES has had evolved from a rigid, hard-coded, limited functionality to more flexible, modular designs that can be tailored to fit varying needs and configurations for the enterprise. With their large deployment times, costs, and limitation in processing real-time data analytics, MES systems are falling short of keeping up the expectations of management of today.
In the age of collaborative manufacturing, this leads to a loss of a tremendous opportunity to prosper. This among other reasons; is the reason that is leading to the gradual dying out or consolidation of MES Platforms with IoT.
With IoT is in the picture, the system can move from mere live management reporting of plant floor parameters to performing hardcore analytics-driven applications such as predictive analytics, flexible user-configurable dashboards, strong data visualizations that enable actionable insights for all levels.
Let us now try to understand the case of a manufacturer who possesses all of these systems. What happens in such cases? However, the large volume of data streamed real time and cannot be stored there for Historical Analysis.
The data often is entered manually and hence, there are chances of delays, human inaccuracies that make the data unusable. When we consider the case of a manufacturer with multiple plants, the rigid, siloed nature of this system coupled with the incapability of SCADA to provide a single source of truth of the shop floor data on the go, makes the CXOs feel cut out from the ground reality of the shop floor.
We're not around right now. But you can send us an email and we'll get back to you, asap. Enterprise Resource Planning The power of an enterprise to be truly connected can be only realized completely if its people, processes, data, and things can be connected in an intelligent way.
Product Suite. Recent Newsletters.An innovative, integrated solution, which simplifies access to information and decision-making! Since the introduction of supervision and automation systems, control functions have generally been carried out from a centralized control room. The common use of smartphones for dynamic information and the rapid growth of connected devices is creating an opportunity to rethink the relationship of the human and the connected devices.
The way of users interact with their smartphones is more naturally done with geographic representations and icons than a browser with menus. The historical approach of piloting, diagnosis and maintenance of a SCADA system is fully open to reconsideration. A mobile user expects to receive notification of the events that relate to them. It can be cumbersome and time consuming to navigate through screens designed for a control room workstation using a mobile device.
The mobile user expects relevant and personalized information, delivered automatically in the context of their job function and responsibility.
The availability of geo-tags and intelligent sensors is rapidly transforming the workplace into a highly connected world. The mobile user is now able to automatically get relevant information from different types of equipment IoT or wired on his mobile device according to their position and function without the need for manual navigation. With PcVue Solutions offer, the user can analyze the situation more quickly and can take action immediately and efficiently, while improving the availability of the system under supervision!
PcVue Mobile Solutions generates benefits for all users based on their role but also across the organization in terms of safety, comfort and efficiency. For a complimentary analysis of your IoT projects, please contact us!
IoT - Things are moving Download Now. Success stories. Immediate Benefits.No catches, no gimmicks. SCADA systems archive the information, provide data visualization, alarms, and other functions. They are also used to control the devices they connect to. Status Enterprise is a modern, information model based SCADA system designed to connect facilities with the rest of the enterprise.
SCADA Solutions for IoT Projects
Aggregate and organize data from local or geographically disperse assets and systems into a consolidated, well organized solution for alarming, archiving, analytics and real-time data visualization.
Status Enterprise is engineered as a complete system built around an intelligent Information Model. The base system includes:.
Visualization - Easy-to-use point and click graphics designer for creating graphical displays for Windows and any mobile device supporting HTML 5. Analytics - Choose from dozens of included functions like common arithmetic operations and unit conversions. Add your own analytical calculations. Fully customizable trends and charts. Runtime - High performance Windows thick client for desktop or touch screen computers, screen scheduling for digital signage, model browser for a rapid view of your entire system.
Data Model Designer - The modern way to manage assets. Design an information model that perfectly describes your system. Custom data sources can also be supported. Historian - Archives live data for use in historical trends and reports.
Alarms and Notifications - Send email notifications if values on a device go out of range notifying users of equipment malfunction.
Reporting - Generate reports about the state of your assets in PDF format on demand or on a fixed schedule. NET languagesB-Scada. Unlimited licensing for Status Enterprise is available at zero cost.Industrial IoT and the connected factory concept are red-hot topics.
Yet often, there is confusion among professionals in both on and offline discussions around the role of Industrial Internet of Things IIoT applications. It makes things like scalability, data analytics, standardisation and interoperability realities. With the implementation of IoT, Industry 4. For over 40 years, SCADA has helped various industries monitor and manage their applications and processes. It helps boost the efficiency of operations and reduce costs.
Yet with technological advances expanding the range of both systems and monitoring methods available, and as the world connects via smartphones and internet cloud technologies, some believe that perhaps SCADA has had its day. Instead of fighting against each other, the two technologies can instead integrate to push industry even closer to the edge.
Supervisory Control and Data Acquisition is just as the name suggests. Essentially, it is a system of software and hardware that allows industries to control industrial processes locally or at remote locations, monitoring, gathering and processing real-time data.
It also allows direct interaction with smart devices and human-machine interface software and records events into a log file. Especially when it comes to monitoring offshore or onshore extraction processes or pipeline from a central remote location. It is used similarly in the mining industry to monitor environmental factors and to track assets.
Then, SCADA is also used by railways to control traction power supply, implement train control automation, and manage communication, electrical and mechanical assets at stations. Some also know this to be the Internet of Things. The PLC is yet another form of technology that is believed to be becoming slightly outdated due to so many IoT developments within Industry 4.
The Programmable Logic Controller receives information from connected sensors or input devices, processes the data, and triggers outputs based on pre-programmed parameters.
Essentially, a PLC can monitor and record real-time data such as machine productivity or operating temperature. It can also automatically start and stop processes, and generate alarms if a machine malfunctions. However, in Industry 4. When it comes to Internet of Things, the technology will rather enhance device capabilities and further technological developments.
Ease of installation, reduced cost, increased data accuracy and worldwide remote control and monitoring are all things that IoT offers heavy asset industries. Where it falls short, however, is processing to the rest of a business to create a truly connected ecosystem. IoT is also providing scalability, interoperability and enhanced security by introducing the concept of the IoT platform.
Essentially, both platforms are used to increase overall productivity by integrating smart maintenance. As well as waste reduction, increase in efficiency, a decrease in downtime and the extension of equipment life. Whereas, IoT is more focused on analysing machine data to improve your productivity and impact your top line.
As well as cloud computing and bit-data processing. Data taken from the factory devices are being viewed only inside the plant. Whereas IoT takes that data, offers insights to the user and makes it available anywhere, anytime. This, in turn, enables new business models to be created. By leveraging the power and scalability of IoT, you can use collected data to create a wide range of reports such as Overall Equipment Effectiveness reports, Production Data reports as well as utility reports gas, water, power.
Equipment and PLC will become more intelligent and will be able to integrate different cloud platforms. This will enable new security platforms that will further secure any data that is recorded. This means that improvements that will save money can be performed. SCADA is more about allowing humans to interact remotely with a process. Whereas IoT is generally used as a machine-to-machine communication tool.
Rather than something that exists primarily to present information to a human. That is just a small part of its process.Now users across every business function can prioritize and analyze real-time information to support daily operations and strategic decision making. The CygNet SCADA platform is designed specifically for the oil and gas industry, and delivers standard workflows and functionality right out of the box.
Our customer base encompasses a broad range of upstream and midstream companies, including super-majors, major independent producers, and large pipeline companies. Detailed production data informs operators regarding underperforming assets, helping to improve overall field productivity. Real-time measurements update automatically, displaying predicted send-out rates, scheduled gas quantities and forecasted-versus-actual load quantities. This platform can be configured to monitor by volume or energy, with all output displayed in a nomination grid control featuring hierarchal navigation.
It efficiently delivers timely, accurate data to the entire enterprise by speeding up repetitive validation and publishing processes. Explore CygNet on the Cloud here.
Our accelerated deployment methodology helps customers achieve a markedly shorter time to value. We pre-test our software and standardize common SCADA configurations to speed successful implementation. Key competitive advantages result from time freed to focus on custom functionality and user satisfaction. Customers become self-reliant and end dependence on consultants and support.
Risk of business disruption from the project is reduced. This system provides almost unlimited scalability. It can efficiently process data from tens of thousands of field devices while serving all employees with the information they need to perform their functions, from planning or engineering, to production, finance and marketing.
This SCADA platform seamlessly connects with the ForeSite production optimization platform, providing data to improve performance throughout your asset. The CygNet platform manages huge volumes of operational information generated by field, production, and business systems, to provide a complete operational view of the business. Our team of experts can help you keep your programs running with technical support, manuals, and software updates. Our user community shares insights into best practices with discussion forums and other resources to help you get the most from each program.
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